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REVELATION
INDUSTRIAL TRAINING INSTITUTE |
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COURSE
DETAILS |
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INDUSTRIAL
AUTOMATION AND CONTROL
ENGINEERING
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DURATION : FOUR MONTHS |
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ELIGIBILITY : BE/
B-TECH |
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MAJOR
SESSIONS IN WHICH TRAINING IMPARTED ARE |
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Electrical drives and controls. |
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Field
Instrumentation and Pneumatics |
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Programmable Logic Controllers (PLC). - Allen-Bradley,
Siemens, Omron,Selec etc |
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Supervisory Control And Data Acquisition (SCADA)-Real Win
,Intouch |
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Distributed Control System (DCS)Human Machine Interface
(HMI) |
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Human
Machine Interface (HMI) |
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Control
panel designing. |
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Project
Designs |
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IMPLANT TRAINING IN PETROCHEMICHAL
PLANT |
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1.
Electrical drives and controls |
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Basics of
Relays, Contactor, MCB, MCCB, ELCB, ACB,SDF etc |
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Working
details of different types of Electric Motors. |
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Designing
of control circuits using Contactors, Relays, Timers etc |
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DOL, Star
Delta Starter designing for 3 phase motors with
specification. |
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Practical
wiring session on different controls. |
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Motor
drives- AC drives and DC drives. |
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Programming and installation of VFDs. |
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Discrete
and Continuous speed control using VFDs. |
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Safety
and management concepts of designing a project. |
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2.
Field Instrumentation and Pneumatics |
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Basic
Instrumentation - Four Parameters-
Pressure,Level,Flow,Temperature |
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Different
types of sensors- analog and discrete |
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Technical
terms used in instrumentation |
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Calibration and testing of sensors- thermo couples, RTD,
pressure gauge, |
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level
sensors, proximity switches, limit switches etc |
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Final
control elements- Solenoid valve, control valve, motor actuators,
Solenoids, bellows, manual valves etc |
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3.
Programmable Logic Controllers (PLC) |
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Architecture of PLC- different modules, power supply unit
etc |
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Need of
PLC in designing. |
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Different
types of sensors- sinking, sourcing, NPN, PNP. |
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Monitoring the process through sensors- connection
details. |
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Analog
addressing, continuos process monitoring and control. |
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Different
types of controllers- ON/OFF, Proportional, Derivative, Integral and
PID control. |
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PLC
Programming of branded PLCs. |
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NO/ NC
concept. |
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Data file
handling- forcing I/O. |
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Wiring
and fault correction. |
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Programming practices. |
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4. Supervisory Control And Data
Acquisition (SCADA). |
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SCADA Packages |
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Role of SCADA in industrial
automation |
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SCADA system configuration, RTU,
communication protocols. |
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Script programming. |
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Real time and historical
trend. |
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Configuring Alarms. |
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Real time project development with
PLC interfacing. |
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Communication with other
software. |
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Recipe management. |
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Accessing different security
levels. |
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Report generation of current
plant. |
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5. Distributed Control System (
DCS) |
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Architecture of DCS |
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Yokogawa Centum CS 3000 |
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Comparison of PLC with DCS |
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Programming languages for
DCS |
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Different types of cards and their
functions |
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6. Human Machine
Interface |
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Different types of operator
Interfaces – Textual, Graphical |
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Wiring practice of HMI |
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Data handling with HMI |
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Configuration and interfacing to PLC
and PC |
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Communication standards- DF1,
Ethernet, DH45, RS232, RS485, Profibus |
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7. Control Panel
Designing |
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Different types of panels. |
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Basic components to be installed in
a panel. |
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Wiring details of panel. |
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Specification and physical dimension
of components. |
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Earthing and Cabling of Panels-
standard procedures. |
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P&I diagram
preparation. |
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8. Project Design |
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Design Techniques |
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Saftey
Standards |
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Project Discussions |
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Simple Project |
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Expanding Project |
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Complete Project |
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Impliment Wiring PLC and SCADA |
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Usage of PLC and SCADA in Control
Design. |
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FIELD INSTRUMENTATION
ENGINEERING |
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DURATION : FOUR MONTHS |
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ELIGIBILITY : ITI/DIPLOMA/BE/BTECH |
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MAJOR
SESSIONS IN WHICH TRAINING IMPARTED ARE |
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Oil And Gas Baisic Awareness |
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Baisic Instrumentation |
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Project Management |
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Construction Engineering |
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Quality Management |
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Callibtation |
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Introduction to Control Engineering |
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Baisic Knowledge to PLC,SCADA &
DCS |
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IMPLANT TRAINING IN PETROCHEMICHAL
PLANT |
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1. Oil And Gas Baisic
Awareness |
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Saftey Awareness |
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Hazardous Area And Intrinsic Saftey |
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PTW (Permit To Work) |
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Task / Risk Awareness |
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Working at Heights,Slips,Trips
Awareness |
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H2S (Hydrogen Sulphide) And Nitrogen
Awareness |
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Noise And Pressure Testing
Awareness |
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Mechanical Isolations And Electrical Saftey
Awareness |
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Corrosion Awareness |
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ATEX,IEC AND IEEE Standards/European Pressure
Equipment Directives |
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2 Baisic Instrumentaion |
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Introduction To Instrumentation |
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Pressure Meaurement |
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Level measurement |
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Flow Measurement |
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Temperaure Measurement |
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Process Control Fundamentals- Open Loop(Manual
Control) ,Closed Loop (Automatic Loop).. |
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Introduction To Control Modes - ON/OFF,PID
.. |
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Introduction To HVAC And Fire And Gas
System |
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3. Construction Engineering |
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Project Management |
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Instrumentation Erection Procedures |
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Quality Assurance And Quality
Control |
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Awareness of Junction Box,Stangents,Cable Tray
Fabrication And Erection |
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Cable Glanding ,Termination and
Ferruling. |
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Tubings and Air Line Works |
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Familirization of Fittings,Valves,Manifolds
..etc |
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Familiarization of all Drawings Related to
Filed Instrumention-P&ID,Location Sketch, |
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HookUp,JB Wiring Diagrams,ILDS..etc |
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4. Calibration |
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Operation of Test Equipments |
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Calibration of FIELDBUS SYSTEM
RELATED INSTRUMENTS |
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Calibration of Major Industrial Instruments
like Transmitters,Positioners,Switches etc |
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Calibration of
Pressure,Temperature,Flow,Level,Conductivity,PH Sensors. |
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Familiarization of Thermowell,Burdon
Tube,Electronic Timer,Relays,Push Buttons,Contactors, |
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Rotameter,Air Regulator,Circuiy
Breakers,Manifold Valves ,Fittings Used in Instrumentation
Field |
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PreCommissioning Activities - Meggering
,ContinuityChecking,LOOP Checking |
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Familiarization of Instrumentation Calibration
Documents - Data Sheet Evaluation, |
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Preparation of Calibration Reports
etc |
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5. Baisic Knowledge to Control Engineering
PLC,SCADA & DCS |
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Electrical drives and
controls |
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Various types of PLC's and its selection
criteria |
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Architecture and working principle |
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Creating and Editing Ladder program |
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Simulation , Uploading and downloading
program |
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Scada application development |
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Alarm configuration |
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Historical and realtime Trend |
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Interfacing of Plc with Scada |
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case study of yokogava centums3000 |
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